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Malachite is a copper bearing mineral, with as much as 58% copper content. The distinctive
bright-green hydrous CARBONATE MINERAL malachite is a common but minor
ore of copper. It is usually found in copper deposits associated with
LIMESTONE, occurring with AZURITE as the weathering product of other
copper ore minerals. Hardness is 3 1/2 to 4, streak is pale green,
specific gravity is 3.9 to 4.1, and luster is adamantine to silky.
Malachite forms needlelike prismatic crystals (monoclinic system) that
are rarely distinct; it is usually found in granular, earthy, or
fibrous masses and rounded, banded crusts. Malachite is used as a
decorative stone when cut and polished, a semiprecious gem, and a green
pigment.
Half of the world's copper deposits are in the form of chalcopyrite ore.
All important copper-bearing ores fall into two main classes: oxidized
ores and sulfide ores.
Sulfide ores are more important commercially. Ores are removed
either by open-pit or by underground mining. Ores containing as little
as 0.4% copper can be mined profitably in open-pit mining, but
underground mining is profitable only if an ore contains 0.7%-6% copper.
The oxidized ores, such as cuprite and tenorite, can be reduced directly
to metallic copper by heating with carbon in a furnace, but the
sulfide ores, such as chalcopyrite and chalcocite, require a more
complex treatment in which low-grade ores have to be enriched before
smelting begins. This involves the ore-flotation process, in which
the ore is crushed and powdered before it is agitated with water
containing a foaming agent and an agent to make the copper-bearing
particles water-repellent. These particles accumulate in the
froth on the surface of the flotation tank, and this froth is
skimmed off and heated to about 800 deg C to remove some of the
water as well as antimony, arsenic, and sulfur, which are also
present.
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