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The mineral,
Pyrolusite, is the most important
ore mineral of MANGANESE, forms dark gray to black coatings,
crusts, columnar or granular masses, and rare crystals
(polianite) that have one perfect cleavage. Pyrolusite results from alteration
of MANGANITE and other manganese minerals.
About 95% of the world's annual
production of manganese is used by the iron and steel industry to
purify iron and to make alloys. Manganese is added to iron
because it reduces iron oxide to form manganese oxide, which
dissolves well in molten slag and is easily separated from the
iron. In alloys, manganese increases the durability and corrosion
resistance of iron and steel and makes steel more malleable when
forged. This nonmagnetic, tough, durable, and shockproof alloy is
used in grinding machinery, wrecking equipment, caterpillar
trucks, and mechanical pounding equipment used in heavy-duty
construction. The iron manganese alloys, which are used for
making other alloys, are ferromanganese (about 80% Mn) and
spiegeleisen (15-30% Mn); they contain some carbon and silicon.
Other important manganese alloys that do not contain iron include
the Heusler alloys (18-25% manganese plus copper and aluminum or
zinc), which are the strongest nonferrous metals; manganese
copper (approximately 75% copper and 25% manganese), which has
great electrical resistance; and manganin (about 83% copper, 14%
manganese, and 3% nickel), which has a very slight heat-expansion
coefficient and an electrical resistance nearly independent of
temperature. Alloys very rich in manganese and containing nickel
and copper have a high heat-expansion coefficient, however, and
are used in the expanding part of bimetal thermostats. Manganese
chloride and manganese sulfate, are added to commercial
fertilizers. The sulfate is sometimes used for making red enamel,
for impregnating wood, and for staining zinc black. Manganese
carbonate yields the pigment manganese white. A number of
manganese salts are used in the paint industry to accelerate the
hardening of drying oils. When a manganese compound is fused with
potassium nitrate, the intensely green potassium manganate is
produced. By adding sulfuric acid, the intensely purple potassium
permanganate is obtained. Potassium permanganate is used for
bleaching and removing color from fabrics that are able to
tolerate strong oxidation. In concentrated form such solutions
are also used to clear clogged drain pipes. The most important
manganese compound, pyrolusite or manganese dioxide, is also an
oxidizing agent. Pyrolusite is used extensively in the electrodes
of dry batteries, where it absorbs liberated hydrogen gas and
then chemically bonds it. It is also used as an oxygen source in
fireworks and as a chemical catalyst. All other manganese
compounds are made from pyrolusite.
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